Aleph Reed Relay Application Notes
Handling
Shock forces (e.g., drop from a height of 30cm or more) or application
of high pull or twist forces to external terminals may result
in permanent damage to relays.
Cleaning
For selection of cleaners to be used on transfer molded reed relays, see the table.
* Note: ultrasonic cleaning may cause permanent damage to the relay contacts
Freon |
Freon |
Recommended |
Alpha |
Alcohol |
Ethanol |
Recommended |
Isopropyl alcohol |
Chloride |
Chlorosen |
Acceptable/Contitionally
Acceptable |
Chlorosolder |
Trichloroethylene |
Water-based compound |
Indusco |
Acceptable |
Hollis |
Thinner |
Thinner |
Not
Recommended |
Gasoline |
Mounting relays on printed circuit boards
- Bending
of Terminals:
If it is necessary to bend relay terminals after insertion into
a printed circuit board (pcb), the bending angle (between the
pcb and the terminal) should not be larger than 45 degrees.
An angle larger than 45 degrees may produce a vertical force
capable of causing damage to the relay mounted on the pcb.
- Soldering:
The following flux and solvent (cleaner) are recommended for
use on reed relays:
- Flux: non-corrosive, rosin based flux
- Solvent: chemically low active alcohol
If soldering by hand, you must keep soldering time to a minimum;
only long enough to make a good solder joint. Excessively high
temperature and/or soldering time may cause damage to the reed
switch. The recommended procedure is 3 seconds maximum at 280
to 300°C. The recommended procedure for automatic soldering
is 5 seconds maximum at 250 to 260°C.
- Placement of reed relays:
Relays are often a source of noise in electrical circuits (e.g.,
in circuits using semiconductor devices), and therefore certain
precautions are recommended:
- Provide as much spacing as is feasible between reed relays
and semiconductor devices.
- Place coil suppression circuit (components) as close to
the relay coil as possible.
- Avoid laying out noise sensitive (e.g., audio circuits)
traces (conductors) in close proximity to relay coil circuits.
- As a general rule of pcb design, the shortest possible
traces (conductors) should be chosen.
- Shields or shielding pcb patterns may, in some situations,
be required to separate sensitive electronic circuits from
power supplies and relays
Contact protection
- Inductive Loads:
When using relays for inductive loads such as motors, relay
coils, solenoids, etc., the contacts will be subjected to high
induced voltages during opening of the contacts (load circuit).
Such high induced voltages (transients) may cause damage to
the reed relay’s contacts and significantly reduce its life.
Therefore, protective circuits such as: RC (snubber), varistors
or clamping diodes, are recommended.
- Capacitive Loads:
When using reed relays for capacitive loads such as capacitors,
incandescent lamps or long cables (harnesses), the reed relay
contacts will be subjected to high surge (inrush) current.
Therefore, protective circuits such as: surge suppressors or
current limiting resistors, are recommended.
Magnetic interference
- The
presence of strong magnetic fields caused by transformers, magnets,
iron plates, etc., in close proximity to the reed relay, may
cause a change of its characteristics and result in erroneous
operation.
- Placing two or more reed relays in close proximity to one
another may cause magnetic interference between them, resulting
in a change of operational characteristics and a possible erroneous
operation. To eliminate such interference between adjacent relays,
they should be spaced a minimum of 15mm from one another.
Note: Even when a reed relay equipped with
a magnetic shield is selected (as means of reducing magnetic
interference), it is still recommended that the 15mm minimum
distance is used between adjacent relays.
Capacitive interference
Stray capacitances, such as between reed switch contacts and
between the contacts and the relay’s coil, may cause signal coupling
and cross-talk, especially at high frequencies and with low level
signals. By selecting a reed relay equipped with electrostatic
shield, such stray capacitances and the resulting signal coupling
and cross-talk are greatly reduced.
Driving relays with semiconductor devices
If a reed relay’s coil is driven directly by a semiconductor
device (e.g., IC, transistor, etc.), there is a possibility of
damage to the semiconductor device caused by voltage transients
induced on the relay’s coil. In such cases the use of a reed relay
equipped with an internal coil suppression diode is recommended.